Cryogenic Air Separation

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Cryogenic air separation

Background

Why we focus on cryogenic air separation

Cryogenic air separation plays a key role in producing oxygen, nitrogen, and argon by separating contaminants such as carbon dioxide and water from a gas stream. The advances we have made with molecular sieve technology can create a significant impact on the cryogenic air separation technology.

Our rapid absorption solution can satisfy the wide needs of air separation across numerous industrial production.

Solutions

The application of molecular sieve and activated alumina in cryogenic air separation

Cryogenic air separation units (ASUs) employ a “molecular sieve” “pre-purification unit” (PPU) to remove carbon dioxide and water nitrogen oxide(N2O) from the incoming air by adsorbing these molecules onto the surface of molecular sieve materials at near-ambient temperature.

Jalon offers an efficient solution to removing carbon dioxide and water with our molecular sieve. Our product consists of microporous openings that selectively absorb contaminant molecules while allowing select gases to pass.Molecular sieve 13X-APG, JLOX-300 ,JLPM,CAX conbined with activated alumina is designed for cryogenic air separation to remove of moisture and CO2/N2O. Activated alumina removes most of the water and 13X-APG , JLOX-300,JLPM removes most of the CO2.CAX removes N2O.

All three products have superior absorption capabilities while in a near-ambient temperature environment within cryogenic air separation production. Our molecular sieve solution is also affordable and easy to incorporate with oxygen, nitrogen, and argon production plants.

How JALON Refines The Cryogenic Air Separation Technology

We base our molecular sieve development on the latest trends in cryogenic air separation technology to give our clients a competitive edge in the market.

Less Consumption

Removing moisture and carbon dioxide from the air with our molecular sieve can significantly lower the refrigeration load, minimizing the load drastically lower energy consumption. Our product can also cut down on material consumption to further lessen costs.

Better Matching

Top-grade equipment can achieve quality oxygen and other gases through cryogenic air separation. With the rapid absorption capabilities of our molecular sieve, companies can achieve an optimal purity rate of around 99% for their gas production.

Lower Temperature

We designed our molecular sieve to enhance the cooling capabilities of cryogenic air separation systems by rapidly absorbing water and carbon dioxide. Our product increases the efficiency of gas production companies utilizing cryogenic air separation technology.

Eco-friendly

Our molecular sieve is an environmentally friendly solution to removing contaminants within a cryogenic air separation since they are composed of non-toxic materials and lessen power consumption. The positive impact of our molecular sieve can drive any gas producers’ brand.

In Needs of Molecular Sieve Solution?

JALON JLOED MOLECULAR SIEVES USED FOR ELECTROLYTE DEHYDRATION

This letter is to inform you that we evaluated Molecular Sieve JLOED 3.0-5.0 MM product from Luoyang Jalon Micro-nano New Materials Co., Ltd to dry our organic solvents for production of electrolyte for Li ion battery. The resulting organic solvents that went through our process with the Molecular Sieve JLOED 3.0-5.0 MM product in our R/D and production facility located in Chico, CA, US passed our specifications showing extremely low content of moisture, below 10ppm. This Molecular Sieve product met our quality requirement, and it is highly recommended for use in the industry of Li ion battery for drying of organic solvents. We also appreciate the technical support from the company.

Nanotech Energy

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Cryogenic air separation unit Project
Yuntianhua United Commerce Co., Ltd. 52000 Nm3/Cryogenic air separation unit Project

Luoyang Jalon Micro-nano New Materials Co., Ltd. JLPM series molecular sieves are mainly used for cryogenic drying of general industrial gases. The purification system in the air separation unit removes H2O and CO2, as well as natural gas and other hydrocarbon desulfurization (removal of H2S and mercaptans) and CO2.

 

It is worth mentioning that Yuntianhua United Commerce Co., Ltd. Company 52000 Nm3/Cryogenic air separation unit project. The design and manufacture method of the air separation unit by air, adsorber adopt vertical radial flow design, processing capacity of 311352 nm3 / h, 5.13 Bar (A) adsorption pressure, loading type my company JLPM3 efficient molecular sieve 92 tons, 107 tons of activated alumina, can ensure that the CO2 content in the air mean 1000 parts per million (2000 PPM) instantaneous equipment and stable operation, export CO2 molecular sieve < 0.1 PPM.

The fifth-generation high-performance molecular sieve JLPM1 is an advanced molecular sieve used in the pre-purification unit (APPU) of air separation equipment. Compared with previous generations, the fifth-generation high-performance molecular sieve JLPM1 has significantly improved CO2 adsorption capacity; the fifth-generation high-performance molecular sieve JLPM1 will bring multiple benefits to air separation designers and operators. For the design of the new air separation plant, the application of the fifth-generation high-performance molecular sieve JLPM1 can make the air separation occupy a smaller area, thereby reducing equipment investment and operating costs. The fifth-generation high-performance molecular sieve JLPM1 can also be used for the transformation of old equipment, which can reduce energy consumption or improveair separation processing capacity.

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Zhuhai Yueyufeng Iron and Steel Co., Ltd. 30000Nm3/h pressure swing adsorption (VPSA) oxygen production project

Oxygen molecular sieve is an important material to ensure the work of VPSA oxygen production equipment. This project is another successful case of our JLOX-103 lithium-type high-efficiency oxygen molecular sieve.

 

The 30000Nm3/h pressure swing adsorption (VPSA) oxygen production project of Zhuhai Yueyufeng Iron and Steel Co., Ltd., designed and built by CSSC Huanggang Precious Metals Co., Ltd., was successfully started up on June 27, 2019. As of May 29, 2020, the device has been operating stably for 11 months, and all indicators are better than the design indicators. It has been highly recognized and praised by customers, and has created a cumulative effect of 150 million yuan per year for the enterprise. At the same time, the project has realized intelligent oxygen production, mobile control and remote monitoring to guide production, helping to realize the green and intelligent promotion of the industry.

 

The project uses 4 sets of pressure swing adsorption (VPSA) oxygen generators in parallel. The single set of device is designed to produce 7500Nm3/h of oxygen and 80% oxygen purity. It is filled with our company (Luoyang Jalon Micro Nano New Materials Co., Ltd.) JLOX-103 lithium-type high-efficiency oxygen molecular sieve is 68 tons, the actual oxygen output reaches 7650Nm3/h, and the oxygen concentration is above 82.3%. The 4 sets of equipment in this project are filled with 272 tons of our JLOX-103 oxygen molecular sieve, with a total oxygen production of more than 30000Nm3/h.

 

Oxygen molecular sieve is an important material to ensure the operation of VPSA oxygen production equipment. This project is another successful case of our company’s JLOX-103 lithium-type high-efficiency oxygen molecular sieve.

Luoyang Jalon Micro-nano New Materials Co., Ltd. JLOX-100 series high-efficiency oxygen generation molecular sieve is a lithium X-type aluminosilicate crystal, which is an oxygen generation molecular sieve with international advanced level. Widely used in: iron and steel, non-ferrous metallurgy, chemical industry, furnace energy-saving transformation, environmental protection, papermaking, aquaculture, medical care and other industries.

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