Polyurethane Industry

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zeolite for Polyurethane industry

Background

The challenges faced by the Polyurethane industry

Moisture is one of the primary challenges in the polyurethane industry since the material readily absorbs water from the air and create gaseous carbon with the isocyanate constituent. The Carbon Dioxide gases can create undesirable effects such as air bubbles on polyurethane coating, which significantly decreases the shelf life of the product.

Controlling moisture can be difficult since numerous factors contribute to the humidity within the room such as heat and the number of people inside an enclosed area.

Solution

The application of activated zeolite powder to solve problems

Our activated zeolite powders are an efficient moisture prevention solution that works on a molecular level. The powder blocks the formation of bubbles and foam within the area by stopping the reaction of the isocyanate group and free water. Pores within the activated zeolite powders also rapidly absorb almost all water molecules across a wide area.

The protective moisture-prevention qualities of our activated zeolite powders are essential to protecting the quality of nearly any polyurethane products during the manufacturing process. Our zeolite powders do not require additional resources to use and are easy to incorporate with your manufacturing floor, helping you cut down production costs.

More Specific Industrial Applications

Anticorrosive coating & painting

Active ingredients, including tin and zinc, of nearly all coating and painting products, react with moisture in the environment to produce hydrogen.

By utilizing our 4A molecular sieve, clients can prevent dangerous water reaction to the active ingredient of coatings and paints. Our activated zeolite powder can improve the uniformity and strength of polyurethane products and other similar materials by stopping the formation of air bubbles.

Specific polymers

Various commercial polymers are hygroscopic and absorb water molecules, creating cosmetic defects on the material’s surface. Our activated zeolite powder rapidly absorbs most of the moisture in the area as well as by-product gases such as CO2 and SO2 to preserve the look of hygroscopic polymer products.

Adhesives and sealants

The tackiness of adhesives and sealants can be compromised by exposure to moisture that comes from foam formation. Prevent water molecules from affecting the performance of most polyurethane products with our 3A active zeolite powder that absorbs most moisture content in the room and prevents foam generation.

Deep dehydration of pigments and solvents

Removing most of the moisture from pigments and solvents can prolong the original particle size and pigment value of the polyurethane products. Our activated zeolite powder fully absorbs various impurities for deep dehydration of moisture-sensitive formulas such as pigments and solvents.

In Needs of Molecular Sieve Solution?

JALON JLOED MOLECULAR SIEVES USED FOR ELECTROLYTE DEHYDRATION

This letter is to inform you that we evaluated Molecular Sieve JLOED 3.0-5.0 MM product from Luoyang Jalon Micro-nano New Materials Co., Ltd to dry our organic solvents for production of electrolyte for Li ion battery. The resulting organic solvents that went through our process with the Molecular Sieve JLOED 3.0-5.0 MM product in our R/D and production facility located in Chico, CA, US passed our specifications showing extremely low content of moisture, below 10ppm. This Molecular Sieve product met our quality requirement, and it is highly recommended for use in the industry of Li ion battery for drying of organic solvents. We also appreciate the technical support from the company.

Nanotech Energy

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Cryogenic air separation unit Project
Yuntianhua United Commerce Co., Ltd. 52000 Nm3/Cryogenic air separation unit Project

Luoyang Jalon Micro-nano New Materials Co., Ltd. JLPM series molecular sieves are mainly used for cryogenic drying of general industrial gases. The purification system in the air separation unit removes H2O and CO2, as well as natural gas and other hydrocarbon desulfurization (removal of H2S and mercaptans) and CO2.

 

It is worth mentioning that Yuntianhua United Commerce Co., Ltd. Company 52000 Nm3/Cryogenic air separation unit project. The design and manufacture method of the air separation unit by air, adsorber adopt vertical radial flow design, processing capacity of 311352 nm3 / h, 5.13 Bar (A) adsorption pressure, loading type my company JLPM3 efficient molecular sieve 92 tons, 107 tons of activated alumina, can ensure that the CO2 content in the air mean 1000 parts per million (2000 PPM) instantaneous equipment and stable operation, export CO2 molecular sieve < 0.1 PPM.

The fifth-generation high-performance molecular sieve JLPM1 is an advanced molecular sieve used in the pre-purification unit (APPU) of air separation equipment. Compared with previous generations, the fifth-generation high-performance molecular sieve JLPM1 has significantly improved CO2 adsorption capacity; the fifth-generation high-performance molecular sieve JLPM1 will bring multiple benefits to air separation designers and operators. For the design of the new air separation plant, the application of the fifth-generation high-performance molecular sieve JLPM1 can make the air separation occupy a smaller area, thereby reducing equipment investment and operating costs. The fifth-generation high-performance molecular sieve JLPM1 can also be used for the transformation of old equipment, which can reduce energy consumption or improveair separation processing capacity.

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Zhuhai Yueyufeng Iron and Steel Co., Ltd. 30000Nm3/h pressure swing adsorption (VPSA) oxygen production project

Oxygen molecular sieve is an important material to ensure the work of VPSA oxygen production equipment. This project is another successful case of our JLOX-103 lithium-type high-efficiency oxygen molecular sieve.

 

The 30000Nm3/h pressure swing adsorption (VPSA) oxygen production project of Zhuhai Yueyufeng Iron and Steel Co., Ltd., designed and built by CSSC Huanggang Precious Metals Co., Ltd., was successfully started up on June 27, 2019. As of May 29, 2020, the device has been operating stably for 11 months, and all indicators are better than the design indicators. It has been highly recognized and praised by customers, and has created a cumulative effect of 150 million yuan per year for the enterprise. At the same time, the project has realized intelligent oxygen production, mobile control and remote monitoring to guide production, helping to realize the green and intelligent promotion of the industry.

 

The project uses 4 sets of pressure swing adsorption (VPSA) oxygen generators in parallel. The single set of device is designed to produce 7500Nm3/h of oxygen and 80% oxygen purity. It is filled with our company (Luoyang Jalon Micro Nano New Materials Co., Ltd.) JLOX-103 lithium-type high-efficiency oxygen molecular sieve is 68 tons, the actual oxygen output reaches 7650Nm3/h, and the oxygen concentration is above 82.3%. The 4 sets of equipment in this project are filled with 272 tons of our JLOX-103 oxygen molecular sieve, with a total oxygen production of more than 30000Nm3/h.

 

Oxygen molecular sieve is an important material to ensure the operation of VPSA oxygen production equipment. This project is another successful case of our company’s JLOX-103 lithium-type high-efficiency oxygen molecular sieve.

Luoyang Jalon Micro-nano New Materials Co., Ltd. JLOX-100 series high-efficiency oxygen generation molecular sieve is a lithium X-type aluminosilicate crystal, which is an oxygen generation molecular sieve with international advanced level. Widely used in: iron and steel, non-ferrous metallurgy, chemical industry, furnace energy-saving transformation, environmental protection, papermaking, aquaculture, medical care and other industries.

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