Process Description:
Synthetic zeolite powder 3A and 5A are transformed from synthetic zeolite powder 4A by ion exchange, and synthetic zeolite powder 10X is transformed from synthetic zeolite powder 13X by ion exchange. Since the processes of making synthetic zeolite powder 4A and 13X are nearly the same.
The manufacturing process of synthetic zeolite powder 4A can be divided into material preparing, mixing, crystallization, filtering, washing, drying and packing. The production method is called hydrothermal synthesis.
The raw materials for manufacturing synthetic zeolite powders are the same including NaOH, Al (OH)3, water and water glass (Na2SiO3 solution. After mixing the Al(OH)3 solution and NaOH solution by certain rate, NaAlO2 solution is generated. Then NaAlO2 solution, NaOH solution, Na2SiO3 solution and water are mixed by certain rate in the mixing tank. After heating the tank for a certain time, we got the raw 4A crystal. Then the 4A crystal is put into the filter tank for filtering and washing, drying and packing.
For the producing process for synthetic zeolite powder 5A and 3A, it is much the same with production of synthetic zeolite powder 4A. After getting the 4A crystal, it is transferred into the ion exchange tank. If want to get synthetic zeolite powder 5A, we put the CaCl2 solution in iron exchange tank. If want to get synthetic zeolite powder 3A, we will put the KCl solution in ion exchange tank. After heating the ion exchange tank, the solution is filtered, washed, dried and packed. Finally we get the final 5A or 3A synthetic zeolite powder.
The manufacturing process of synthetic zeolite powder 13X is same with 4A synthetic zeolite powder, only the mixing rate is different. After getting 13X crystal, we put the crystals into the ion exchange tank, and also put the CaCl2 solution in, after heating, filter, washing, drying and packing, we got the final synthetic zeolite powder 10X.
This letter is to inform you that we evaluated Molecular Sieve JLOED 3.0-5.0 MM product from Luoyang Jalon Micro-nano New Materials Co., Ltd to dry our organic solvents for production of electrolyte for Li ion battery. The resulting organic solvents that went through our process with the Molecular Sieve JLOED 3.0-5.0 MM product in our R/D and production facility located in Chico, CA, US passed our specifications showing extremely low content of moisture, below 10ppm. This Molecular Sieve product met our quality requirement, and it is highly recommended for use in the industry of Li ion battery for drying of organic solvents. We also appreciate the technical support from the company.
Nanotech Energy
Luoyang Jalon Micro-nano New Materials Co., Ltd. JLPM series molecular sieves are mainly used for cryogenic drying of general industrial gases. The purification system in the air separation unit removes H2O and CO2, as well as natural gas and other hydrocarbon desulfurization (removal of H2S and mercaptans) and CO2.
It is worth mentioning that Yuntianhua United Commerce Co., Ltd. Company 52000 Nm3/Cryogenic air separation unit project. The design and manufacture method of the air separation unit by air, adsorber adopt vertical radial flow design, processing capacity of 311352 nm3 / h, 5.13 Bar (A) adsorption pressure, loading type my company JLPM3 efficient molecular sieve 92 tons, 107 tons of activated alumina, can ensure that the CO2 content in the air mean 1000 parts per million (2000 PPM) instantaneous equipment and stable operation, export CO2 molecular sieve < 0.1 PPM.
The fifth-generation high-performance molecular sieve JLPM1 is an advanced molecular sieve used in the pre-purification unit (APPU) of air separation equipment. Compared with previous generations, the fifth-generation high-performance molecular sieve JLPM1 has significantly improved CO2 adsorption capacity; the fifth-generation high-performance molecular sieve JLPM1 will bring multiple benefits to air separation designers and operators. For the design of the new air separation plant, the application of the fifth-generation high-performance molecular sieve JLPM1 can make the air separation occupy a smaller area, thereby reducing equipment investment and operating costs. The fifth-generation high-performance molecular sieve JLPM1 can also be used for the transformation of old equipment, which can reduce energy consumption or improveair separation processing capacity.
Oxygen molecular sieve is an important material to ensure the work of VPSA oxygen production equipment. This project is another successful case of our JLOX-103 lithium-type high-efficiency oxygen molecular sieve.
The 30000Nm3/h pressure swing adsorption (VPSA) oxygen production project of Zhuhai Yueyufeng Iron and Steel Co., Ltd., designed and built by CSSC Huanggang Precious Metals Co., Ltd., was successfully started up on June 27, 2019. As of May 29, 2020, the device has been operating stably for 11 months, and all indicators are better than the design indicators. It has been highly recognized and praised by customers, and has created a cumulative effect of 150 million yuan per year for the enterprise. At the same time, the project has realized intelligent oxygen production, mobile control and remote monitoring to guide production, helping to realize the green and intelligent promotion of the industry.
The project uses 4 sets of pressure swing adsorption (VPSA) oxygen generators in parallel. The single set of device is designed to produce 7500Nm3/h of oxygen and 80% oxygen purity. It is filled with our company (Luoyang Jalon Micro Nano New Materials Co., Ltd.) JLOX-103 lithium-type high-efficiency oxygen molecular sieve is 68 tons, the actual oxygen output reaches 7650Nm3/h, and the oxygen concentration is above 82.3%. The 4 sets of equipment in this project are filled with 272 tons of our JLOX-103 oxygen molecular sieve, with a total oxygen production of more than 30000Nm3/h.
Oxygen molecular sieve is an important material to ensure the operation of VPSA oxygen production equipment. This project is another successful case of our company’s JLOX-103 lithium-type high-efficiency oxygen molecular sieve.
Luoyang Jalon Micro-nano New Materials Co., Ltd. JLOX-100 series high-efficiency oxygen generation molecular sieve is a lithium X-type aluminosilicate crystal, which is an oxygen generation molecular sieve with international advanced level. Widely used in: iron and steel, non-ferrous metallurgy, chemical industry, furnace energy-saving transformation, environmental protection, papermaking, aquaculture, medical care and other industries.
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