Customize Consent Preferences

We use cookies to help you navigate efficiently and perform certain functions. You will find detailed information about all cookies under each consent category below.

The cookies that are categorized as "Necessary" are stored on your browser as they are essential for enabling the basic functionalities of the site. ... 

Always Active

Necessary cookies are required to enable the basic features of this site, such as providing secure log-in or adjusting your consent preferences. These cookies do not store any personally identifiable data.

No cookies to display.

Functional cookies help perform certain functionalities like sharing the content of the website on social media platforms, collecting feedback, and other third-party features.

No cookies to display.

Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics such as the number of visitors, bounce rate, traffic source, etc.

No cookies to display.

Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.

No cookies to display.

Advertisement cookies are used to provide visitors with customized advertisements based on the pages you visited previously and to analyze the effectiveness of the ad campaigns.

No cookies to display.

ZSM-5 Synthetic Zeolite

ZSM-5 is a synthetic zeolite, with the full form Zeolite Socony Mobil–5 (framework type MFI). It belongs to the pentasil family of aluminosilicate zeolites and is widely utilized as a heterogeneous catalyst in the petroleum industry, particularly for hydrocarbon isomerization reactions.

 

With its high silica-to-alumina ratio, ZSM-5 is valued both as a catalyst and a hydrophobic adsorbent. Its unique pore structure, featuring medium-sized pores of approximately 0.55 nm, enables shape-selective catalysis, making it highly effective in refining and hydrocarbon transformation processes.

 

ZSM-5 also serves as a versatile support material in catalysis, finding broad application in automobile catalysts, VOC (Volatile Organic Compound) traps, as well as in oil refining and petrochemical industries. Its excellent thermal and hydrothermal stability, along with superior acid distribution and resistance to coking, extend its use to environmental protection, photocatalysis, and biomass energy applications.

ZSM-5 Features and Structural Highlights for Industrial Excellence

Great Thermal and Hydrothermal Resilience

ZSM-5’s robust framework of eight five-membered rings and an orthorhombic crystal system maintains integrity up to 1100°C, ensuring reliable catalytic activity. This resilience not only prolongs catalyst life but also reduces operational costs by enhancing efficiency under extreme industrial conditions, providing a competitive advantage.

Adaptable Silica-to-Alumina Balance

With a silica-to-alumina ratio ranging from 20 to infinity, ZSM-5 can be fine-tuned for optimal acidity and hydrophobicity. This flexibility allows it to adapt to specific catalytic needs, boosting efficiency and productivity in processes from fuel refinement to advanced chemical synthesis, increasing return on investment.

Precision Shape Selectivity

ZSM-5’s ten-membered ring channels offer pore sizes of 0.51×0.55 nm and 0.53×0.56 nm, ensuring shape-selective catalysis. This precision maximizes reactant conversion and product yield, reducing waste and improving product quality in petrochemical processes, leading to higher profit margins.

Advanced Hydrophobic Efficiency

High silica content gives ZSM-5 superior hydrophobicity, outmatching other zeolites in humid VOC separation. This efficiency in adsorbing nonpolar molecules minimizes water interference, enhancing process reliability and reducing costs associated with VOC recovery and emissions control.

Robust Acid Resistance

The NaAlSi(96-n)O192·16H2O framework of ZSM-5 resists all acids except HF, ensuring durability in acid-rich environments. This resistance allows for longer catalyst life and less frequent replacements, decreasing maintenance expenses and operational disruptions.

Superior Anti-Coking Performance

Interconnected elliptical and sinusoidal channels in ZSM-5 prevent coke formation, maintaining active catalytic sites. This enhances process stability and reduces maintenance needs, optimizing productivity and minimizing downtime in hydrocarbon processing for cost-effective operations.

Leading Research and Innovations in ZSM-5 Technology

Our comprehensive research efforts in ZSM-5 technology highlight our expertise and innovation capabilities. With high crystallinity, controlled morphology, and versatile synthesis abilities across a full range of silica-to-alumina ratios, we tailor particle sizes to meet specific client demands. We primarily supply powders to honeycomb and rotor manufacturers, and also produce 1/8-inch extrudate zeolites. These strengths ensure superior product performance, positioning us as a leader in the zeolite industry.

ZSM-5 Zeolite
SiO₂/Al₂O₃: 30-35

ZSM-5 Zeolite
SiO₂/Al₂O₃: 55-60

ZSM-5 Zeolite
SiO₂/Al₂O₃: 115-125

ZSM-5 Zeolite
SiO₂/Al₂O₃: 270-330

ZSM-5 Zeolite
SiO₂/Al₂O₃: 350-380

ZSM-5 Zeolite
SiO₂/Al₂O₃: 1000

Ultra-Fine Low-Silica
ZSM-5 Zeolite

Introduction

This high-performance ZSM-5 powder is engineered for increased propylene yield and efficient catalytic processes such as cracking and residue conversion. Its carefully controlled low-silica formulation enhances acid strength, while ultra-fine particle size boosts surface area for maximum catalytic activity and efficiency in demanding industrial applications.
  • Enhanced Acid Strength: Optimized silica-to-alumina ratio for superior catalytic performance.
  • Ultra-Fine Particle Size: Increased surface area aids in higher reaction efficiency.
  • Versatile Applications: Ideal for propylene yield and various cracking processes.

VOC-Specific Hydrophobic Full-Silica ZSM-5 Zeolite

Introduction

Specially designed for VOC adsorption, this full-silica ZSM-5 offers high hydrophobicity and enhanced adsorption capacity. Its stable structure and low water adsorption make it an ideal substitute for traditional activated carbon, especially in humid environments, making it perfect for industrial VOC emission control.
  • High Hydrophobicity: Ensures effectiveness in high-humidity conditions.
  • Superior Adsorption Capacity: Large surface area and pore structure capture more VOCs.
  • Long-Lasting Stability: Durable and capable of being regenerated for repeated use.

Why Choose Our VOCs Adsorbent Zeolite Over Activated Carbon

Our advanced hydrophobic zeolite adsorbent offers exceptional VOCs adsorption capacity with low water uptake, making it ideal for selectively capturing VOCs in moisture-rich environments. With a stable, recyclable structure and extended lifespan, it serves as a superior alternative to traditional activated carbon and carbon fibers, defining a new generation of VOCs adsorption solutions.

Explore Top Applications of ZSM-5 Zeolite Powder

ZSM-5 plays a crucial role in the petroleum and petrochemical industries due to its exceptional catalytic properties and versatility. Its ability to enhance fuel production efficiency and product quality makes it indispensable for industrial applications. We offer a wide range of ZSM-5 products tailored to meet diverse customer needs, ensuring optimal performance and competitiveness in various refining and chemical processes.

With high acidity and thermal stability, ZSM-5 excels in acid catalysis, boosting conversion rates in processes such as catalytic cracking. This performance translates to increased fuel yields and more efficient operations, providing clients with a competitive edge in fuel production and cost management.

Advanced Petrochemical Acid Catalysis

Our ZSM-5, with its unique pore structure, facilitates shape-selective catalysis, optimizing reactions like xylene isomerization. This precision reduces by-product formation, enhancing product quality and yield. The durability of ZSM-5 minimizes maintenance frequency, thus reducing operational downtime and delivering higher purity products more efficiently, enhancing competitive advantage.

Selective Catalysis for Specialty Chemicals

The ultrafine low-silica hydrogen-type ZSM-5 molecular sieve powder is instrumental in increasing propylene yields and optimizing catalytic and residue cracking processes. Its tailored acid strength and pore structure facilitate selective cracking, improving olefin production and maximizing efficiency in complex hydrocarbon transformations.

Propylene Yield and Cracking Optimizer

ZSM-5 is crucial in methanol-to-olefins processes like Methanol to Propylene (MTP) and Methanol to Gasoline (MTG), facilitating efficient transformation and boosting production rates of valuable hydrocarbons.

Methanol Conversion Technologies

The zeolite’s superior hydrophobic efficiency makes it ideal for VOCs removal, ensuring effective air quality management and outperforming traditional adsorbents in humid environments. The ZSM-5 model JLVC-1 is particularly effective in VOC Rotor Concentrators, enhancing VOC capture and concentration.

Environmental VOCs Removal

ZSM-5's properties are also leveraged in electronic and plastic product manufacturing, where its catalytic and adsorption capabilities support diverse processing needs, enhancing product quality and sustainability.

Versatile Industrial Applications

In Needs of Molecular Sieve Solution?